ABES geoCon

Casting yard geometry and quality control.

  • Geometry control and error mitigation
  • Quality control and documentation
  • Long-line and short-line
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ABES geoCon

Casting yard geometry control for pre-cast segmental bridges. Short-line cells and long-line beds. Optional cloud-based quality control.

ABES geoCon screenshot

General Functions

  • Geometry control for short-line and long-line casting
  • Provision of setting-out data for match-casting
  • Processing of survey data of newly cast segments
  • Determination of casting errors in match-cast segments
  • Automated correction of casting errors in sub-sequent segments
  • Tolerance checks after every survey
  • Optional cloud-based quality control
  • Documentation and record keeping of survey and casting data
ABES geoCon screenshot
Surveyor at work

Survey Systems

ABES geoCon supports all commonly used survey systems and can be customized to suit casting yard requirements.

  • Total station assigned to single casting cell
  • Total station covering multiple cells
  • Levelling instrument with offset measurement
  • Any other automated or analogue survey system
Surveyor at work
ABES geoCon screenshot

Innovative Algorithms

ABES geoCon uses a novel error compensation algorithm providing superior accuracy and flexibility.

  • Unlimited number of control points per segment
  • Individual control point placement for each segment
  • Unrestricted positioning of control points anywhere on the segment
  • Optional smearing of error correction over several segments
  • Bulkhead and casting cell movement or settlement fully considered
  • Cross-section centres can be offset to the road alignment
  • Variable cross-fall within segments
  • Setting-out data for stay-cable anchors
  • Sub-structure segments for piers and pylons in horizontal or vertical match-casting systems

ABES geoCon screenshot
Casting yard view

Virtual Casting Yard

ABES geoCon can manage project-specific casting yard layouts.

  • Unlimited number of casting cells within casting yard
  • Unlimited number of survey stations and survey towers
  • Long-line beds and short-line cells, combination of methods
  • Control points on casting cells and bulkheads to facilitate control survey
  • Record keeping (casting cell, environmental data, survey and casting teams etc.)
  • Quality control feedback and tolerance check after every survey
  • Optional cloud upload to support offsite supervision
Casting yard view
ABES geoCon screenshot

Input & Output

  • 3D bridge project coordinates, casting yard and survey-tower-centred coordinates, local casting cell coordinates
  • Survey data can be entered in absolute coordinates, or optionally in offsets relative to the setting-out data
  • Specific setting-out sheets for every segment
  • Casting reports for every segment
  • Survey summaries for quality control purposes, optional cloud upload
  • Automated reports in .pdf format
  • Spreadsheet-compatible tables with filters for data selection
  • CAD-compatible .dxf files of setting-out and as-cast data
  • Text files
ABES geoCon screenshot
ABES geoCon screenshot

User Friendly

ABES geoCon closely replicates the actions in the casting yard. An intuitive user interface ensures a steep learning curve.

  • Instant 3D and 2D Graphical visualisation
  • Fully compatible with standard spreadsheet programs
  • Direct file transfer between total station and ABES geoCon
  • Cloud upload of survey data to support quality control
  • Many tools for plausibility checks
ABES geoCon screenshot

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